Case Studies

Penske

Optimizing Fleet Growth Through Simulation: Penske Truck Leasing’s Capacity Planning Journey

Abstract This case study examines how Penske Truck Leasing leveraged Simio simulation software to solve complex capacity planning challenges associated with significant fleet growth. Facing the addition of 500 vehicles…

Transportation

McKinsey & Company

Optimizing Manufacturing Production Scheduling Through Intelligent Digital Twin Systems

Abstract This case study examines McKinsey & Company’s implementation of an advanced scheduling solution for a major automotive manufacturer using Simio’s simulation technology. The client faced significant challenges optimizing production…

Automotive

Northrop Grumman

Manufacturing Simulation Software: How Northrop Grumman Expanded Modeling Capabilities with Simio

Introduction Northrop Grumman, a global aerospace and defense technology company, faced significant challenges in production planning due to the complexity and scale of their manufacturing operations. The company’s Space Park…

Aerospace & Defense

Dijitalis

How Dijitalis Saved $1.5 Million with AGV Optimization Simulation in Electronics Manufacturing

Executive Summary Dijitalis Consulting, a leading simulation and optimization firm, was tasked with optimizing Automated Guided Vehicle (AGV) investments for a global electronics manufacturer. The client was planning significant facility…

Industrial Automation Manufacturing

Lockheed Martin

Lockheed Martin Transforms Military Training with Simio’s Digital Twin Technology

Executive Summary Lockheed Martin, a global leader in aerospace and defense technology, faced significant challenges in managing their complex military training operations under performance-based contracts. By implementing Simio’s Process Digital…

Aerospace & Defense

Westinghouse

Digital Twin Manufacturing: How Westinghouse Transformed Nuclear Fuel Production with Simio

Introduction: Revolutionizing Nuclear Fuel Production Planning Westinghouse Electric Company, a global leader in nuclear technology with over 130 years of innovation history, faced significant challenges in coordinating production planning across…

Energy

Seegrid

Optimizing Autonomous Mobile Robots: Seegrid’s Journey with Simio Simulation

Introduction In the rapidly evolving landscape of material handling, Seegrid has established itself as a pioneer in autonomous mobile robot (AMR) technology. Supporting more than 50 global brands, Seegrid’s AMRs…

Industrial Automation

Emory Healthcare

Healthcare Simulation Transforms Patient Flow at Emory’s Teaching Clinic

Introduction Emory Healthcare stands as the only academic medical center in the state of Georgia, with an impressive network of ten hospitals, over 580 locations, and 230 primary care facilities…

Healthcare

Leading Beverage Company

Optimizing a Leading Beverage Company’s Last Mile Delivery Network: How a Supply Chain Consultancy Used Simio to Achieve $66 Million in Value

Introduction In today’s competitive beverage industry, efficient distribution networks are critical to maintaining profitability and service excellence. When a major beverage bottler found that delivery operations constituted approximately 70% of…

Consumer Packaged Goods

LMAC Group

Scaling Manufacturing 45X: How LMAC Group Used Simio to Transform a Metal Fabrication Operation

Introduction When a New Zealand metal fabrication company needed to scale production of their proprietary product from 600 to 26,000 units—a 45-fold increase—they faced a critical strategic decision. Could they…

Metals Production & Fabrication

Argon & Co

Digital Twin Manufacturing: Optimizing Snack Food Production with Simio

Executive Summary This case study examines how Argon Consulting implemented a Simio-based digital twin solution for a major Australian snack food manufacturer. The client faced significant scheduling challenges across multiple…