Simulation Modeling with SIMIO: A Workbook - 6th Edition

Introduction to the Book’s Approach

Simulation Modeling with SIMIO: A Workbook 6th Edition is designed with active learning at its core. This is not a book to be read passively—it requires engagement with the SIMIO software to build models as you progress through each chapter. The workbook guides readers through the complete simulation modeling process, from basic concepts to advanced techniques, using a hands-on approach that reinforces learning through practical application. By working directly with the software while following the book’s instructions, readers develop a deeper understanding of simulation principles and gain valuable skills that can be applied to real-world scenarios.

What Makes This Book Different?

This workbook stands apart from other simulation texts through its emphasis on active participation and its clear separation of model logic from data. Rather than presenting simulation as a theoretical concept, it treats it as a practical skill to be developed through hands-on experience. The book introduces simulation concepts independent of any specific software before guiding readers through implementation using SIMIO’s intuitive, object-oriented framework.

The 6th Edition places special emphasis on digital twin technology and its role in Industry 4.0, reflecting the latest developments in the field. It also features enhanced coverage of optimization techniques, input modeling, and advanced object-oriented simulation components. Throughout the text, readers are encouraged to think critically about simulation problems through strategically placed questions that prompt reflection and deeper analysis.

Organization of the Book

The workbook follows a carefully structured progression that builds knowledge systematically:

Chapters 1-2 introduce fundamental simulation concepts including events, event calendars, and statistical analysis, establishing a solid theoretical foundation independent of specific software tools.

Chapters 3-6 focus on practical implementation using SIMIO’s Standard Library Objects, emphasizing the critical distinction between model structure and data. These chapters guide readers through building increasingly complex models while maintaining clarity about underlying principles.

Chapter 7 introduces “processes,” a key concept that enables more sophisticated model behaviors and interactions.

Chapters 8-9 address practical applications including flow, capacity, and sequence-dependent setups, with Chapter 9 completely rewritten to reflect recent system updates.

The remaining chapters explore specialized topics such as optimization within supply chain modeling, input analysis, object-oriented simulation components (including sub-modeling and sub-classing), and continuous simulation aspects. These advanced sections prepare readers to tackle complex, real-world simulation challenges.

Changes in the 6th Edition

The 6th Edition has been thoroughly updated to align with the latest version of SIMIO software while expanding coverage of key areas. Significant enhancements include:

• Expanded coverage of digital twin technology and its applications in Industry 4.0 environments
• Updated examples that reflect contemporary business and manufacturing scenarios
• Refined explanations of complex concepts based on instructor and student feedback
• Improved visual aids and step-by-step instructions for building models
• Enhanced discussion of optimization techniques and their practical applications
• Additional interactive elements to reinforce active learning principles

These updates ensure the workbook remains at the forefront of simulation education, providing readers with relevant skills that align with industry trends and employer needs.

Who Benefits from This Book?

This workbook is ideal for undergraduate and graduate students in industrial engineering, operations research, and related fields who are learning simulation modeling. The structured approach makes it equally valuable for professionals seeking to develop or enhance their simulation skills for business applications.

Instructors will find the book’s active learning approach particularly effective for engaging students, with embedded questions that can be used to stimulate classroom discussion even when attendance isn’t formally tracked. The progressive structure allows for flexible implementation in various course formats, from introductory to advanced levels.

Self-learners will appreciate the clear, step-by-step instructions and comprehensive coverage that enables independent skill development without requiring additional resources. By working through the exercises and examples, readers can build proficiency with both simulation concepts and SIMIO software, preparing them to address complex modeling challenges in their professional work.

JEFFREY A. JOINES is a Professor and the Department Head of the Department of Textile Engineering, Chemistry, and Science at N.C. State University. He received a B.S. in Electrical Engineering, B.S. in Industrial Engineering, an M.S. in Industrial Engineering, and a Ph.D. in Industrial Engineering from N.C. State University. He received the 1997 Pritsker Doctoral Dissertation Award from the Institute of Industrial Engineers. He is a member of IEEE, IISE, ASEE, Tau Beta Pi, Etta Kappa Nu, Alpha Pi Mu, and Phi Kappa Phi. His research interests include utilizing computer simulation and computational optimization methods in supply chain optimization. Dr. Joines teaches graduate and undergraduate classes in computer information systems, computer-based modeling in Excel and VBA, Lean Six Sigma, and computer simulation modeling. Dr. Joines has also taught industry programs in Design for Six Sigma, Simulation and Six Sigma, and Data Management to Assist in Six Sigma through the Zeis Textile Extension programs Six Sigma Black Belt and Master Black Belt program. Dr. Joines served as the Program Chair for the 2005 Winter Simulation Conference (WSC) and the Proceedings Editor for the 2000 WSC, as well as developed and maintained the WSC paper management system from 2000-2009. He served on the WSC Board of Trustees, representing the IEEE Systems, Man, and Cybernetics Society from 2010 to 2020. He has also been an author, session chair, and track chair for several Winter Simulation Conferences. He received the 2014 INFORMS Distinguished Service Award and the 2021 James R. Wilson Board of Directors Award for his service to the simulation community.

Dr. Joines is involved in utilizing technology in the classroom and how it impacts problem-solving. He was awarded the 2006 Alumni Association NC State University Outstanding Teaching Award, the 2009 Gertrude Cox Teaching Award for Innovative Excellence in Teaching and Learning with Technology for Large Transformative Projects (with Steve Roberts), and the 2012 Alumni Distinguished Undergraduate Professor award. In 2016, Joines became the first faculty member in the College of Textiles to receive the prestigious UNC System Board of Governors Awards for Excellence in Teaching.

MICHAEL E. KUHL is a Professor in the Department of Industrial and Systems Engineering at Rochester Institute of Technology (RIT). Professor Kuhl received his B.S. degree in Industrial Engineering from Bradley University, an M.S. degree in Industrial Engineering/ Operations Research, and a Ph.D. in Industrial Engineering from North Carolina State University. His primary teaching and research interests are in simulation modeling and analysis with application to a wide range of areas, including manufacturing systems, healthcare systems, intelligent material handling systems, and cyber security. He has been a faculty member at Rochester Institute of Technology since 2001, where he served as the director of ISE Graduate Programs and twice as interim department head. Prior to joining (RIT), he was a faculty member in the Department of Internal and Manufacturing Systems Engineering at Louisiana State University.

Dr. Kuhl is a member of ASEE, IISE, and INFORMS. He is an active member of the INFORMS Simulation Society, having served in leadership roles, including President and chairing the Simulation Research Workshop (2009) in Warwick, England. In addition, he has served on the Winter Simulation Conference (WSC) Board of Directors (2016-2023). He has also served WSC as Program Chair (2013), Proceeding Editor (2005), WSC Mobile App Chair (2014-present). He has also been an author, session chair, and track chair for several Winter Simulation Conferences. In addition, he has served as a Director of the IISE Modeling and Simulation Division (2018-2020). He has been a member of the MHI College Industry Council on Material Handling Education (CICMHE) since 2020 and currently serves as Vice-President/President-Elect.

Professor Kuhl is committed to student-centered education. In particular, he has developed and adopted active learning methods aimed at fostering an entrepreneurial mindset (E.M.) in students. To this end, he is engaged with the Kern Entrepreneurial Engineering Network (KEEN) and their E.M. framework of developing aspects of curiosity, connections, and creating value. He has contributed several E.M. learning activities related to simulation concepts to KEEN.

Student Resources

Coming Soon! Other general student resources can be found in the Simio LLC Student Resources area.

Instructor Resources

Instructors who are registered to use Simio software can download slides and additional teaching materials on the Textbook Instructor Resources page.

Registered faculty members can request a login and password from [email protected].

Simio software grants and a full description of Simio’s academic program can be found in the Simio LLC Academic area.